THE BRITISH OVERSEAS RAILWAYS HISTORICAL TRUST
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Journal Institution Locomotive Engineers Volumes
31 &
32 (including some key Discussion recorded
in Volume 33)
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Journal No.159
Watney, N.C. (Paper 421)
Application of Gantt Charts to running shed management. 9-36. Disc.: 36-42.
Twelfth Annual General Meeting of the Indian and Eastern Centre held
at the Hotel Imperial, New Delhi, on Friday, 9 February 1940, at 6.15 p.m.,:
chair taken by Mr. L. N. Flatt.
Gantt charts were perfected by H. L. Gantt in 1918 and enabled the recording
of facts, etc., to be carried out in a clear and definite manner. Furthermore
they presented them in their relation to time. By this unique combination
in one chart they became of notable assistance to a management. The complete
methods of drawing charts were described by Wallace Clark, but briefly the
principle was that a division of space represented both an amount of time
and an amount of work to be done in that time. Lines drawn horizontally through
that space showed the relation of the amount of work actually done in that
time to the amount scheduled, which feature distinguished it from all other
charts.
Woodbridge, E. (Paper 422)
Industrial standardisation with particular reference to the Argentine Republic.
44-76. Disc.: 76-89.
First Quarterly Meeting, 1940 Session, of South American Centre held
in Buenos Aires at Centre of British Engineering and Transport Institutions,
on Friday, 12 April 1940: chair taken by Mr. J. Mailer, Acting Chairman and
Vice-Chairman of the Centre.
Notably the activities of Instituto Argentino de Racionalizacih de Materiales
(IRAM) and its relationships with other national standardising organizations,
such as British Standards Institution and the International Standards
Association.
Renwick, H.P. (Paper No. 423)
Some practical reflections on locomotive axlebox design. 99-137. Disc.:
138-46.
Paper read on 9 December 1939, at Dohad, India, also on 4 January
1940, at Calcutta.
Engine failure data on the GIP Railway for ten years showed failures caused
by hot axleboxes as percentage of total failures:
1929-30 13.3%
1930-31 18.4%
1931-32 9.5%
1932-33 16.0%
1933-34 27.6%
1934-35 22.6%
1935-36 19.1%
1936-37 20.7%
1937-38 25.12%
1938-39 12.6%
The heated bearing problem in India has been with us for so long and has
hitherto proved so intractable that it ceased to be a subject of active concern,
and had come to be regarded by many as an inevitable concomitant of railway
operation.
Journal No. 161
Fairburn, C.E. (Paper No. 424)
Diesel shunting locomotives. 175-202. Disc. 202-25.
Second Ordinary General Meeting of Session 1940-41 and the 29th Annual
General Meeting of the Institution was held at the Institution of Mechanical
Engineers, Storey's Gate, Westminster, on Wednesday, April goth, 1941, at
5 p.m., the President, Mr. O.V.S. Bulleid, occupying the chair.
To end this Paper it is proposed to sum up the main conclusions reached regarding
the application of Diesel traction to shunting on the L.M.S. Railway, and
to consider briefly possible future developments. A locomotive weighing about
50 tons and having an engine of certainly not less than 350 h.p. with electric
transmission and capable of a maximum speed of about 20 m.p.h. appears to
meet all requirements. Such a locomotive is able to show economies when compared
with steam when it can be worked a sufficient number of hours per year. This
economy arises mainly from reduced fuel costs, due largely to the reduction
of standby losses, the quicker handling of traffic and reduced labour costs
as there is no fireman.
It had been decided to build a further 20 locomotives similar to those designed
in 1937, but this programme has been hindered by the war. The only alterations
decided upon were in matters of detail. The use of several.small high speed
engines of a standard design instead of a single engine has been considered.
Designs, using three or four engines, were worked out and there would be
no difficulty of accommodation. The first cost lvould not be substantially
cliffereut and the main advantage claimed would be increased availability,
due partly to the ability of the locomotive to continue in service with one
engine out of commission, and partly to the facility with which ,a defective
engine generator unit could be replaced by a stand-by set. Euel costs would
probably be about the same, and by using standard engine generator sets
maintenance costs might be no greater. Weighing all the circumstances, however,
there was no gain in changing, and at this juncture a standard engine is
an asset from the maintenance aspect.
Having decided on a single engine, the layout of the locomotive is settled
to a large extent. For example, the drivers cab is most conveniently
situated at one end of the frame, and this appears to be the best position
from the operating point of view. It has already been explained that the
traction motor or motors should be force ventilated and should drive through
double reduction gears. With a single motor mounted on the frame, the most
convenient drive is by means of a jackshaft and coupling rods. This entails
some heavy and expensive mechanical construction and also necessitates the
use of side rods, which require accurate maintenance to ensure satisfactory
working. The difficulty, however, is not so serious in low speed shunting
units as it is in high speed locomotives, and in actual fact the maintenance
of this form of drive has not given rise to any trouble.
However, a design of locomotive with nose suspended motors and double reduction
gears has certain advantages. If the design of the jackshaft locomotive is
analysed it will be seen that there is little latitude in the position of
the motor in relation to the wheel base. The position of the drivers
cab being fixed, the position of the Diesel engine and generator must follow,
with the result that the balance of the locomotive is bad, and unless the
body is long as compared with the nose suspended motor type, the machines
in the body are cramped. Further, the frame of the locomotive has to take
the reaction of the drive and has consequently to be stiffened ; the wheel
base, too, must be long enough to permit the accommodation of the jackshaft
and the springing arrangements are not too good. The gear case for the second
gears is a difficult and expensive piece of work and the load on the final
gears is high. The jackshaft locomotive at the time it was introduced had
certain merits however. A forced ventilated motor with double reduction drive
must be used, this limits the maximum speed at which the locomotive can be
moved, and when a jackshaft locomotive has to be hauled dead the connecting
rods can be removed and the locomotive attached to an ordinary freight train.
The development of similar facilities with double reduction nose suspended
motors has now been achieved the motor is forced ventilated, and the intermediate
shaft carrying the first gear wheel and the second pinion can be drawn out
of mesh, incidentally, in much shorter time than is required for dismantling
the connecting rods of the jackshaft type.
With the nose suspended motor the position of the engine generator unit is
not limited and it can be placed to give good balance and accessibility.
The body can be shorter, the wheel base is shorter, and the springing arrangement
is simple. The large gear and gear case of the jackshaft type is avoided,
and as two motors are used the loading on the gears is lower.
A locomotive has been fitted up for trial to try out the arrangement fully.
The locomotive chosen is one of the type listed under 1 2 in the Appendix,
the only change being the substitution of force ventilated double reduction
motors for those existing. Trials have shown that the limitations of this
type in comparison with the jackshaft locomotive have been overcome. The
first cost of a new locomotive would not be greatly altered by the change
in design, and the total weight would be somewhat less, which would be an
advantage.
Having settled the main features of a design it is necessary to concentrate
on the details in order to secure simplicity and reliability, so that capital
and maintenance costs can be reduced and the avajlability increased. It is
on this that the extent of future development mainly depends.
One point to which considerable thought has been given is the method of starting
the engine. The method adopted on all the units with electric transmission
of motoring the generator from the battery is technically satisfactory, provided
the battery is maintained in good condition and is kept sufficiently charged.
A few cases have arisen where, due to a faulty or incompletely charged battery,
coupled possibly with some mistake on the part of a driver, an engine has
failed to start. But the good results from battery starting have been obtained
only by making the rather severe stipulation regarding starting, mentioned
earlier in the Paper ; this necessitates a heavy battery which has often
to deal with only one heavy call per week, i . e . , when starting after
standing over the weekend. Starts during the week are not only small in number,
but also require only a short discharge. To meet this duty a lead battery
costing about £200 or an alkaline battery costing about £300 is
needed. The former has a life of, say, four years and the latter should last
appreciably longer; but in either case an annual cost of about per locomotive
is incurred, which makes the battery the most expensive single item on the
locomotive.
Various alternatives have been considered. A separate starting motor or motors,
driving through Bendix or other high ratio gear systems, would reduce the
size of battery needed owing to the higher electrical efficiency so obtainable,
or the battery might be still further reduced by using it to start an auxiliary
Diesel engine which would in turn start the main engine. A petrol engine
would be cheaper for such a purpose, but it is not desii-able to carry petrol
on the locomotives, quite apart from the added complication of having separate
tanks to keep filled. An air motor might be used, but even with a large reservoir
a separate enginedriven compressor would be desirable. Direct air starting
is not favoured.
Experiments are being made with different materials for cylinder liners,
valves, bearings, etc., but it has not jet been found possible to come to
definite conclusions. The problem of wear is also being tackled by improving
the cleanliness of the lubricating oil and of the engine generally. By-pass
filtration circuits have been added to the lubrication system of some engines,
and various proprietary filters, including tnagnetic filters, are being tried.
Again, it is difficult to come to any quantitative conclusions, although
it can be said that filtration is very desirable. For new locomotives it
is intended to adopt a modified ventilating system in which the air passing
through the engine radiator is isolated from the engine compartment. This
compartment will then have a common ventilating system with the electrical
equipment, taking in air through a filter. Filters on the engine inlets will,
of course, be retained.
Certain points of engine design are still under consideration. One of these
is the use of valve seats integral with with the cylinder head, instead of
the caged valves, i . e . , valve and seating withdrawable from the cylinder
head as a unit, used on the majority of the engines now in service. The integral
seat obviously lends itself to better port design and is cheaper in first
cost, but unless the valves can be left without attention between major
overhauls, the caged valve must be employed owing to the delay and cost of
removing the cylinder heads to attend to non-caged valves.
As the periods between overhaul are lengthened the caged valve becomes more
advantageous and the solution will probably be to use the caged type with
the stellite or chromium treated valves which are being tried at present.
Another matter to which thought is being given is the use of over-size pistons.
Although at first sight it would seem an obvious economy to bore out worn
liners and to have a system of purchasing over-size pistons which would be
turned down through a series of standard sizes as they became worn. In the
Authors opinion, the complication of maintenance procedure and store
keeping and the change in engine conditions makes them undesirable, especially
with the rate of liner wear it seems will be obtained. It will be seen from
this brief resume that the Diesel electric locomotive for shunting duty has
come to stay, but there are still many points where improvements can be hiatle
to cheapen maintenance costs and to lessen capital charges, and wider experience
will give the data to deal with these adequately. The L.M.S. Railway expect
to get this expericnce rapidly as the number of locomotives in service is
to be substantially increased.
Discussion: W.A. Stanier (202-4) said that while
from the Authors concluding remarks in presenting his Paper, one might
wonder whether there was any hope at all for the steam engine; in the Paper
itself it was made perfectly clear that it was no use considering Diesel
traction unless the locomotive could be used for six days a week and for
a big proportion of the twenty-four hours in each day. The L.M.S. Kailway
had learnt that on a three-shift shunting job they could employ a Diesel
locomotive costing a certain amount, and with only two shifts it would pay
to do so, but with a single shift it did not pay, even though two men had
to be employed on a steam locomotive instead of one.
Reference was made in the Paper to the use of the jackshaft drive and to
the reasons for its adoption in the case of twenty locomotives. Since then,
developments had taken place, and it had been found that the great virtue
of the jackshaft drive was that it was driven with a double gear reduction
and the motor was artificially cooled, so that it stood up to hard shunting,
whereas the ten locomotives with nose-suspendcd motors, with single gear
reduction and cooling with a fan on the armature, were not nearly good enough.
As a result of further developments, however, there was now running on the
L.M.S. Railway a locomotive with double gear reduction on the nose-suspended
motor. The motors were artificially cooled, and, if it was desired to take
the engine from one depot to another, it was possible to rack the gear out
of engagement. That arrangement was quite as satisfactory as and made a much
simpler assembly than the jackshaft drive.
In designing a unit of the kind in question, it would be appreciated that
if in addition to the generator and Diesel engine it was necessary to find
room for motordriven gearing and jackshaft it took up a good deal of space
in the engine compartment, whereas if the driving motors could be suspended
on the axle it lessened the demand for space in the engine compartment and
gave more room for the auxiliaries, which was an important consideration.
What they had perhaps not realised at the start was that, as the Author pointed
out, creeping a load over a hump meant using a good deal of current and heated
up the motors very considerably, so that it was essential to have artificial
cooling. One of the great advantages to be looked for with the Diesel locomotive
was availability, and that was its high fuel capacity, the oil capacity,
the water capacity, and so on, were arranged so that the unit could stop
out in the yard for a long time; he believed that the latest engine could
be left out for a fortnight without any servicing. That gave considerably
greater user from it. A problem which had still to be studied mas the eimplest
and best means for filtering the air, the oil and the fuel.
A study of the photograph of the locomotive with jackshaft drive (Fig. 2
) would reveal another small detail which had been of some advantage to the
operating department, namely, the use of thin brake blocks. That gave a much
better braking surface, and the brake block surface settled down on the wheel
very much more easily.
J.S. Tritton (204-6); J.E. Calverley (206-8); E.P. Paxman (208-9);
A. Gordon Wilson (209-10) remarked that the Paper
drew attention to the difficulties experienced when hump shunting, even uith
electric transmission, and it had been interesting to hear Mr. Stanier's
statement that there was under consideration the use of some additional
mechanical means of changing the ratio in order to overcome that shortcoming.
Personally, he would venture to suggest that that was a fruitful line of
development. Electric transmission had so many advantages for shunting that
it was very difficult indeed to visualise a purely mechanical drive entirely
taking its place, but there was no reason why there should not be a
simplification of the electric drive by the addition of a simple mechanical
drive. What he had in mind was that if a two-speed mechapical gear were used
in. addition to the electric drive, it might be possible to overcome some
of the heating and other difficulties attendant on hump shunting and at the
same time to have a higher gear ratio, to enable the locomotive to
run.efficiently at higher speeds. In that way it might be possible to hump
shunt more efficiently and with less loss electrically, and to work at a
more economical engine speed by working at a greater gear ratio. What
he suggested would be an additional complication, but it might be found that
simplification would result in other directions, and it would be interesting
to know what the Author thought of that suggestion.
J. Pelham Maitland (210-11); E.S. Cox (211-12) who was somewhat carping;
K.R. Cameron (212-13); was glad to note that Mr. Stanier favoured
the nose-suspended motor rather than the jackshaft drive, and said that before
the war he had had something to do with the latter, and he remembered the
difficulties that there were with oil leakage from the gcm-case sealing ring,
which was about 10 feet in length and ahnost impossible to make oiltight.
Grease was tried instead of oil, but other difficulties arose and thc results
were not satisfactory.
He had at present ?? Iliesel locomotives, of which one had nose-suspended
motors and 'the other jackshaft drive; and he found that the teeth on the
jackshaft gear wore unevenly. He thought that that was due to occasional
high speeds 15 to 20 m.p.h. when running light, and to the
fact that thc balance of the jackshaft was not exactly right. In fact, he
did not think that the balance of such an arrangement could be right ; the
large counterbalance weight caused a hunting motion in the jackshaft and
uneven wear on the teeth when running fast at very light load.
It would be of interest if the Author could give any indication of the quality
of metal which had been found satisfactory for big-ends. In his own early
experience there had been perpetual trouble with big-ends, no matter what
metal was used, and unfortunately he was finding the same difficulty at the
present time. Personally, he was of the opinion that much of the trouble
was due to the bearing surfaces being inadequate in area for the very heavy
shock loading produced by running for long periods at widely varying speeds.
The Maintenance Schedule set out in Appendix I1 provided for taking the big-end
bearings down for examination every 800 miles, which meant about every four
or five weeks in the case ol full availability, three-shift working. It meant,
in fact, that the engine had to undergo what was almost a major overhaul
at very frequent intervals. If big-end bearings could be made more reliable,
the mile examination could then become one of more moderate proportions taking
very niuc-h less time to carry out.
For hump shunting, his own preference would be for nose-suspended motors
rather than jackshaft drive.
R.J. Welsh (213-14);
H.G. McClean (215-16); said that on the first page of the
Paper the Author mentioned that use was made in America of the three-power
locomotive in which the traction motors can be supplied from a 1)iesel
engine or a battery on the locomotive, or by power picked up by a shoe from
a conductor rail. I.ater in the Paper reference was made to the battery
as the most expensive single item on the locomotive. It would
be of interest to know, therefore, whether any consideration had been given
to the use of a Diesel electric battery locomotive, using the battery to
take the peak loads, and thereby, perhaps, reducing the annual cost. He said
that because he understood that the electrical connections were such that
the battery was charged across the main generator.
Reference was made in the Paper to de-rating the engine. It was important
that there should be some standardised method of correlating the engine rating
with the electric equipment rating. If every buyer was going to adopt some
arbitrary rating of engines, it would be very difficult to achieve any
standardisation or to correlate with electrical or other transmission
ratings.
Reference was made to the maximum acceptable engine running speed, and presumably
that mas dictated largely by maintenance costs. Should that also be a function
of the length of stroke? He thought it might be assumed that certain fuiictions,
such as valves, were tied to the engine speed, but cylinder wear would be
a function of piston speed. Those concerned with the electrical equipment
liked to see a higher engine speed, so as to be able to reduce the weight
and cost of the electric equipment. There seemed to be an implication in
the Paper that if a two-stroke engine had been available when the L.M.S.
commenced their investigations, they might have been attracted by it. It
would be interesting to know what the Author thought about that.
It was stated that generator ratings were on a traction basis. Did that refer
to BSS 173 of 1928, or to the new specification? It would be very interesting
if in connection with the Authors formula there could be given a rough
ingication of how the total annual cost for the L.M.S. was split between
capital cost and operating and Maintenance costs.
In the comments towards the end of the Paper, describing the new design of
locomotive, reference was made to a locomotive weighing 50 tons, whereas
previously the reference was to 54 tons. Perhaps the Author would say whether
in any of the designs the question of weight transference affected the figure
generally accepted for the maximum locomotive weight.
The layout of the locomotive did not appear to give very good visibility.
It seemed reasonable to assume that the locomotive had to operate with equal
facility in either direction, but with the cab at one end of the locomotive
presumably the driver was handicapped when looking along the length of the
engine. A high speed V engine would have made it possible to
reduce the height of the engine compartment by round about two feet, thus
giving much greater visibility. The President (Mr. 0. V. Bulleid) commented
O.V.S. Bulleid (216-17); commented on the almost contemptuous way in which
the Author dismissed anything in the nature of mechanical drive. Personally,
he thought that the Author should be called upon to give in detail his reasons
for not liking mechanical drives, instead of making the bland assumption
that mechanical engineers would appreciate the drawbacks of mechanical drive,
whereas they really appreciated the drawbacks of the electric drive, which
in conjunction with the Diesel engine involved the use of batteries costing
£200 to £300, filters, double gearing and much else beside, simply
to give a little extra availability. If equal attention had been devoted
to the combustion of liquid fuel in a container containing distilled water
and using the resulting gas as the form of transmission, any lack of availability
might be overcome in a simpler, cheaper and more convenient manner. Personally,
he had expected an old friend of his whom he was delighted to see present
would have succumbed to the temptation of saying that the proper way of designing
a shunting engine was to have a small steam engine driving each individual
axle separately.
O.S.M. Raw (217-19). As a result of the trials it
was found that the number of mechanical transmission designs tried out were
unsatisfactory, the reason being given that they were underpowered for the
job. But surely that is not the only reason, for apart from the fact that
they mere obviously too low powered for hump work, and I think I am right
in saying that they were never used on that class of work, they were, I believe,
a continual source of trouble from mechanical defects, principally in the
transmission. Are these locomotives still running with their original
transmission details or have they had extensive modifications effected, with
even a change over to electric transmission? If not, on what services are
they employed at present? Now I am no electric fan and am firmly
convinced that the steam engine has a very long lease of life indeed before
it, but in my experience ranging over a large number of Diesel units in India,
electric transmission is to be preferred every time. It is robust and simple,
though at first steam shed personnel are alarmed with the thought of having
to play with volts and amps and a host of wires. But they very soon find
out that the electric transmission, if it is properly designed and installed
in the first place, does not give trouble and that for all intents and purposes
they can forget it ; in fact, apart from the periodic inspections, the electric
transmission gear can quite practically be sealed off.
In 1936 the B.B.C.I. Rly. put into service on their 5 ft. 6 in. gauge a 330
h.p. Diesel electric shunter of Armstrong design which was basically the
same design as that for the L.M.S. Rly. It was put to work in the Bandra
concentration yard at Bombay and it was soon found that it could soon handle
loads up to 2,000 tons over the hump very much easily than the smaller loads
which the 2-8-0 steam engines were previously handling. The D.E. engine was
based in the steam shed at Bandra and worked a 24-hour shift six days a week,
the seventh day, Sunday,weeks running and the total servicing in the
24-hour period was a total check over of half an hour, and this was because
the engine was a new innovation. This map have been omitted after I had
transferred to South Africa. and as my papers art: still in South Africa
I regret that 1 cannot give accurate details of the actual costs, but they
showed a very substantial saving on the steam costs and fully justified the
purchase. Unfortunately, after the years trial Armstrongs went out
of business, otherwise I feel sure that further locomotives would have been
put in service for the Bandra and other yards. The B.B.C.I. Rly. was ideal
for their introduction as they had no specially designed steam shunting
locomotives, but used main line types that were either superannuated from
the main line or were due for shops in a short time.
No trouble was experienced with the electrical equipment or with the mechanical
running gear, the electrical gear being periodically serviced by the staff
who maintained the electric suburban stock. In the first years running
the only trouble was when a big-end cracked badly after seven months
running, but this was found at a periodic inspection and was easily replaced.
All other Diesel maintenance work was carried out on the shed days. In this
years running the locomotive was dead reliable, and in my opinion a
large part of the credit should be given to the Ajax grease
lubrication. Even in the hot weather conditions of Bombay the original grease
blocks were in the axlebox lubricators after twelve months running.
The hard grease for the rods, etr., was also very successful. Has the L.M.S.
tried grease on their shunters? Experience with a 140 h.p. shunter in Ceylon
and with a large number of railcars in India was identical in that the electrical
transmission gave no trouble, except with one railcar where the earthing
bond came adrift and was very easily fastened back. Any maintenance troubles
were again with the Diesel engines, Saurers running at 1,600 r.p.m. This
latter was very largely eliminated by taking great care with the fuel storing
and filtering arrangements, the latter both before it was delivered to the
engines tank and also between the tank and the engine. Could more details
of the fuel filtering and storeage systems on the I,.M.S. be given, as also
details of the actual grade of fuel used?
Mr. Fairburn has not given any details of the actual performance figures
of the two main types of D.E. locomotives. 1 always understood that the Armstrong
locomotive could handle a very much bigger load over the Willesden hump than
the E.E. axle-hung locomotive. Double reduction gears are obviously to be
preferred to the single reduction type for hump work, but are they necessary
for ordinary shunting work? One of the advantages of the axle-hung motor
is that side rods, etc., are not required. If it is proposed to go on with
axle-hung motors, why not go for a double bogie locomotive with four smaller
motors axle-hung? It would be a bit more expensive in the first cost, but
would give a much better balanced and flexible locomotive. Several speakers
questioned the lookout possible with the cab at one end of the engine. Having
been on the footplate a lot I can say that the vision is all that is desired
and better than that on a steam engine. and the cab is most comfortable.
I would like to correct some of the points made by Mr. Tritton. He gave the
first cost of Diesel electric to steam locomotives as 130: 100, but for the
various engines for main line work in India the ratio was more like 350 :
100. He also instances continual electric transmission failures in India.
This was with the two big 1,350 h.p. Armstrong Diesel electric locomotives,
where the electric generators were wrongly proportioned. As I have set out
above, the shunters and railcars gave absolutely no trouble with their electric
transmissions.
There is one point and that is on page 180, it is stated that as many
parts as possible between the two types were made interchangeable.
As the engines, electrical gear, transmissions, wheel base and sizes, framing,
etc., were entirely different, it would seem that the only interchangeable
items would be reduced to the buffers and drawgear and perhaps the lamp irons
and whistle
Malhotra, D.R. (Paper No. 425)
Cupola practice. 226-38. Disc.: 238-43.
Ordinary General Meeting of the Western Branch of the Indian and Eastern
Centre held at the Conference Room of the Bombay Electric Supply and Tramway
Co., Ltd., Bombay, on Friday, 23 February 1940, at 6.15 p.m.: chair taken
by Mr. T. Cooper.
Listed some of the special types of cupola, but the last-named, i.e., the
Balanced Blast, evolved and developed by the British Cast Iron Association,
appears to be much superior to the others. The melting is controlled by a
balanced blast arrangement and besides the consistently uniform and good
quality of metal turned out by this process, a saving of 20 to 25 per cent.
in fuel is claimed by its users.
(1) The Centre Blast cupola tuyers.
(2) The Schurmann Side Blast cupola with reversing generators.
(3) Oil-fired Wust combination furnace and cupola.
(4) The joint Hearth attachment to an ordinary cupola.
(5) The Poumay cupola.
(6) The Balanced Blast cupola.
Spalding, T.A. (Paper 426)
The ideal diesel unit for the Argentine. 244-7.
Puper presented at fourthi Quarterly Meeting of Argentine Section,
1939.
Author indicated the great advantages of the Diesel Electric over the Diesel
Mechanical, and it will no doubt be agreed that it would be well to follow
the example of the United States who use almost exclusively this method of
transportation as having proved itself to be etlicient, rapid and, above
all, economical.
Journal No. 162.
Smith, H. (Paper No. 427)
Intensive usage and control of locomotive power. 250-72. Disc.: 273-87.
17th Ordinary General Meeting of the Western Centre held at the European
Institute, Rhusawal, on Saturday, the 2 September, 1939, at 5.45 p.m.: chair
taken by Mr. H.P. Renwick who made the following introductory remarks:
He was very pleased to see such a large gathering of members and visitors
at the meeting, which was the first that the Western India Branch has held
outside Bombay; and I have to thank the officers of the Hhusawal Division
of the G.I.1. Railway for making this meeting possible and for their
kindness in providing facilities this morning for visiting the Locomotive
Running Shed.
The Paper, though .not dealing with a technical subject, is of considerable
interest at the present moment, as with the rapidly gathering war clouds
the subject of intensive locomotive usage is one that will be very much to
the fore in the next few months. On the first page of the Paper the Author
gives figures showing the increasing trend of steam locomotive miles run
by the G.I.P. Kailway over the past seven years, and the very large decrease
in the number of locomotives available to run that mileage. Under war conditions
the traflic on the G.I.P. Railway is likely to increase very considerably,
and it is therefore imperative that every avenue is explored to avoid the
wastage of locomotive power in order that the locomotive stock we have can
handle the expected increase in traffic
Sindhu, B.S. (Paper No. 428)
Some experiences with locomotive utilization and maintenance in an Indian
running shed. 288-317. Disc.: 317-39.
10th Ordinary Meeting of the Northern Centre was held at the Nedous
Hotel, Lahore on Monday, 7 August 1939, at 7.0 p.m.: Chair taken by Mr. L.N.
Flatt.
Journal No.163.
Purdom, D.S. (Paper 429)
Argentine railway workshops in War-time. 344-401. Disc.: 401-58.
Paper presented on 25 April 1941, at Remedios de Escaladn. The Escalada
workshops were described more extensively than those at Bahia Blanca on the
Southern Railway and Liniers on the Western Railway firstly, because they
were the largest workshops and scope for innovation had been greater there,
and the Members were to visit these Workshops. Nevertheless, practice in
all three workshops was similar to a large extent.
Many other minor steps had been taken to help towards economies including
substantial economies in the consumption of stationery by:
suppression of forms.
suppression of unnecessary copies of forms in current use
cheaper quality paper and ink in printing forms
use of scrap paper for carbon copies, etc.
elimination of unnecessary inter-sectional correspondence.
Journal No. 164
Holcroft, H. (Paper No. 430).
Smoke deflectors for locomotives. 462-89. Disc.: 490-509 + 3 folding plates.
31 illus., 8 diagrs.
Opening General Meeting of the Session 1941-1942 held at the Institution
of Mechanical Engineers, London, on Wednesday, 3 September 1941, at 5 p.m.:
Mr. O.V.S. Bulleid, President occupying the chair.
Pp. 473-84 (17 illus.j : Includes an abstract of a National
Physical Laboratory report by F.C. Johansen on experiments with models of
the U and V classes: mainly the latter. Both the paper and the discussion
range far beyond the U and V classes and considerable attention is paid both
to the successful smoke-lifting propensities of the streamlined A4 Pacifics
and their precursors, as well as to the height of the chimney (possibly why
the GWR did not require smoke deflectors) , to the louvres fitted to the
Jones locomotives on the Highland Railway, and to the predominant direction
of travel (it is argued that strong head winds caused the greatest problem
and that is why the London & South Western Section caused greater problems
than the Brighton mainline). Holcroft cites both D.K. Clark and Colburn for
references to capuchons. Many experimental designs adopted on the SR mainly
for the King Arthur class are illustrated. E.
Windle (pp. 490-9 described the system adopted for the A4 and for
the P2 class, although it was B. Spencer (p. 503 and
504) who showed how smoke deflection on the A4 class was greatly enhanced
by modifying the rear of the chimney (earlier a continuous line from the
front of the chimney along the boiler casing had been envisaged). Windle
also showed some of the many experimental smokebox/chimney arrangements had
been evaluated on the non-streamlined Pacifics. and on the P2 2-8-2s. The
connection with the Bugatti railcars in the case of the A4 is also mentioned.
E.C. Poultney uses the term "blinkers" and considered that there appeared
to be no difference in smoke lifting terms between those fitted with smoke
deflectors and the taper-boiler locomotives. A.R Ewer (page 499) used the
mention of streamlining to condemn it in terms of accessibility. W.A. Willox
(500-1) returned to the topic of chimneys on the GWR and noted that "recent"
Castle class locomotives had shorter chimneys. He also referred to the French
Huet system and to the Pottier system which eliminated head wind from the
front of the cab. J. Clayton (501-2) considered that the alignment of the
mainlines had some influence on smoke deflection: on the SR the problem was
greatest on the West of England mainline, although this contrasted with the
GWR where smoke drifting did not appear to be a problem. D.W. Peacock (502-3)
smoke of wind tunnel work and noted that smoke deflector plates should be
placed "well in front of the smokebox". O.V.S. Bulleid (503-4) considered
that long boilers accentuated the problem of drifting smoke and suggested
that the problem was "amost insoluble". Replying to the discussion Holcroft
(p. 505) considered that ashpan pressure was a significant factor in blowbacks
induced by tunnels, and that closing the dampers removed the risk. F.C. Johansen
made a written contribution (507-9) which considered Jones' louvred chimneys
on the HR and the increase in air resistance induced by deflector
plates..
Murphy, P.J. (Paper No. 431)
Notes on railway wagon maintenance. 510-63.
Second meeting (Session 1941) of the South American Centre held Friday,
29 November 1940, in Buenos Aires, Argentina: Mr. F. Campbell was in the
chair. By kind permission of the General Manager of the Buenos Aires and
Pacific Railway, the meeting was held at the Railway Companys workshops
at Alianza.
Experience over a considerable number of years has made it clear that the
expenses involved in the maintenance of the diamond frame type bogie, which
is practically standard on this railway, were unduly high, and while it was
appreciated that there were some undesirable features in thc design of this
bogie, it was considered preferable some years ago not so much to eradicate
the defects in this design, but to introduce a radically different type of
bagie. For this reason, ten years ago the Buenos Aires and Pacific Railway
acquired in the United States a number of cast steel bogies, being the first
railway in the Argentine to do so. The results obtained can only be described
as highly satisfactory, as the bogies themselves have given absolutely no
trouble and have cost practically nothing in the way of repairs.
The policy of acquiring cast steel bogies has been followed whenever opportunity
permitted and all new stock will be so equipped in the future.
In passing it may be remarked that the cast steel design of bogie has been
adopted as standard by the Standardisation Committee of the Argentine Broad
Gauge Railways.
As an experiment, a welded steel bogie was fabricated in the Junin workshops
and has been in service since the year 1936. This bogie, which is shown in
Fig. 6, was built up of existing material and is actually lighter in weight
than the cast steel-bogie acquired in the United States, and even so the
scantlings of the bogie are much in excess of actual requirements. This has
been duly noted and in the event of any other bogies being fabricated the
weight would be further reduced. This bogie, like the cast steel bogie, has
given troublefree service and appears equally good from the point of view
of maintenance. The main feature of either the cast steel or the welded bogie
is the reduction in the number of componets.
Cox, E.S. ( Paper No. 432)
Balancing of locomotive reciprocating parts. 2-37. Disc.:1943, 33,
218-36. 4 illus., 11 diagrs., 3 tables.
Third Ordinary General Meeting of the Session 1941-42 was held in
the Lower Hall of the Institution of Mechanical Engineers, Storeys
Gate, London, on Friday, 16 December 1941, at 2 p.m., W.A. . Agnew,
Past-President, occupying the Chair. This paper was also published in Proc.
Instn mech. Engrs, 1941, 146 148-62 and J. Instn civ. Engrs,
1941/42, 17, 221-50.
A class 5 locomotive was deliberately slipped on greased rails at a speed
equivalent to 100 mile/h to establish the effect of coupled wheel lifting
at speed.
'I'hc following deductions
(1) The bouncing of the wheels is of the nature of a forced vibration, resulting
from the unbalanced forces, and is not one of resonance between engine and
track.
(2) 'The wheels lift in thesc circumstances at rather lower speeds than indicated
by theory, in which upwards centrifugal action of the balance weight and
the downwards static load of the wheel on the track are alone considered.
(3) Bouncing and track damage become less as the hammer blow diminishes.
No appreciable wheel lift occurred with 30 per cent. balance.
(4) The limiting factomr in reduction in hammer blow so. far as these tests
were concerned was the fact that undue oscillations were observed on
the engine with 30 per cent. balance.
(5) The condition of the track has little effect on the incidence or extent
of wheel lift, which depends primarily on the hammer blow.
After these tests the proportion of balance on this class of engine was
standardized at 50 per cent., instead
London, Midland and Scottish two-cylinder 2-6-4 tank engine No. 2408,
with zero balance, was carefully measured for wear in its coupled wheel bearings
after 58,560 miles, in comparison with No. 2407, a sister engine having 66.6
per cent. balance which had run the same mileage in the same district. The
average measurements are set out in Table 3 ; they are based on 50,000 miles
running, which is the average mileage above which axleboxes require attention
on this class :-
The wear is greater in the case of engine No. 2408, but is by no means excessive
for the mileage run, and was not of a value which of itself would cause the
engine to be stopped any earlier for repairs. This engine has just been
overhauled after 198,000 miles since last general repair, the axleboxes having
been overhauled three times intermediately. No abnormal wear has been observed
on any occasion.
(b) The Southern Railway School class three-cylinder engine, already referred
to, with zero reciprocating balance was reported to show no appreciable
difference in wear from other engines of the class with 30 per cent. balance,
when specially examined at general repair after 81,219 miles.
These two cases are special in that the first engine has a high total weight
in relation to the reipcrocating weights unbalanced ; and the second, being
a three-cylinder engine, does not demonstrate the worst effects of lack of
balance. The question therefore, remains open, so far as recorded experience
in this country goes; and the cases cited only show that where oscillations
are small, increased wear is small. Subject to later verification, it is
reasonable to suppose that rate of wear will vary with the amplitude of
oscillation ; and where that amplitude exceeds the permissible amount for
tolerable riding, an undue degree of wear can be expected to develop, which
in turn will intensify the effects of the unbalanced force.
Conclusions
(1) The modern locomotive is capable of speeds up to 8 r.p.s. and the
resulting hammer blows with the usual percentages of reciprocating balance
can attain much higher values than were visualized in the Bridge Stress
Committees report in 1928.
(2) The phenomenon of wheel bouncing at high rotational speeds was first
observed in America in 1937, and tests have shown that it can occur in British
practice in certain circumstances.
(3) Conclusions (1) and (2) suggest a reconsideration of locomotive design
in the direction of reducing hammer blow still further.
(4) As regards the effect on the locomotive, longitudinal and nosing oscillations
depend on the weight and length of engine, weight of reciprocating parts
unbalanced, and characteristics of the drawbar springs. They are independent
of speed.
(5) Theory suggests that three and four-cylinder engines which are already
in a state of balance with regard to longitudinal forces, do not require
any portion of their reciprocating parts to be individually balanced to deal
with the nosing couple, because of the small magnitude of the displacement.
Three-cylinder engines with zero reciprocating balance are already running
in this country.
(6) In two-cylinder engines, theory-supported by a certain amount of practical
evidenceindicates that some degree of reciprocating balance is still
required if undue longitudinal oscillations are to be avoided. The percentage
required will vary with the engine characteristics, and a method has been
suggested for arriving at the amount. Not less than 40%. balance appears
to be required on the heavier type of British two-cylinder engine weighing
from 65 to 75 tons.
(7) For the highest speeds, therefore, niulticylinder engines arc the most
desirable, if they are of the reciprocating type. If it is thought necessary
to balance a percentage of the reciprocating parts, the four-cylinder is
preferable to the three-cylinder type, from the point of view of hammer blow.
If this balance is eliminated, there appears to be little to choose between
the two types.
(8) The final criterion as to what percentage of balancing is necessary is
the magnitude of the oscillations which can be admitted on the engine, having
regard to riding comfort for engine crew and passengers, wear and tear,
maintenance costs, and safety.
Practical experience so far recorded tends to support the theoretical
conclusions. It is, however, very scanty, and when normal conditions return,
scientific investigation will be required, not only to establish the precise
effects of the unbalanced parts on the locomotive, but also to define the
limiting value of the disturbances which can be admitted. More experimental
verification is needed as a prelude to any large-scale reduction in hammer
blow.
Discussion: W.A. Stanier (218) noted that
for many years locomotive engineers had lacked adequate means for measuring
various things they did. He also observed that Churchward had realised
the limitation of static balancing due to the variability in the density
of steel castings and had introduced dynamic balancing. The mass of the
locomotive had a considerable influence upon balancing.
George Ellson (Chief Engineer, Southern Railway, 219-20) commented
upon the Merchant Navy class which had been designed without balance weights
and to experiments conducted on the a member of the two-cylinder H15 class
from which the balance weights had been removed. He observed that the principal
factors in the relationship between the locomotive and the track are: the
total weight of the locomotive and the disposition and magnitude of the axle
loads; the maximum speed of the locomotive; the amount of hammer blow, if
any, of the locomotive and the unsprung weight on the axles. F.C. Johansen
(220-1) noted that at very high speeds the wheels actually lifted off the
track, and that bouncing led to further damage of the track. J.C.L.
Train (221-2) commented at length on his concern
about the effect of high speed trains, but had accepted Gresley's reassurances.
He considered that the steam locomotive was at a disadvantage compared with
other forms of motive power due to their reciprocating parts. Mr. Train concluded
that balancing of reciprocating parts was an undesirable practice from the
civil engineer's point of view and that the mechanical engineer's best way
of dispensing with the balancing of reciprocating parts was to employ
multi-cylinder engines which were to a great extent naturally balanced. An
excellent specification for a locomotive would be that it should have no
greater hammer-blow at 8 revolutions per second than at, say, 5 revolutions
per second. :
Bulleid (222-3) observed that, so far as reciprocating balance weight
abolition was concerned, he seemed to have struck a rather fortunate line
in locomotive design, and, as Mr. Ellson had demonstrated, they could see
no ill effects from the absence of reciprocating balance if they took reasonable
precautions in other directions. The absence of reciprocating balance weights
was very interesting from the locomotive point of view, for on the engine
which had been mentioned 1,377 lb. of dead weight had been saved, and that,
if one was designing locomotives to the maximum weight allowed, was very
important. Any ill effects of such lack of balance had been minimized by
using a shorter stroke, which, of course, reduced the inertia effect. He
thought the ratio was something like 38 to 30 when comparing a 30 in. stroke
with a 24 in. Moreover, with a 24 in. stroke and a 6 ft. 2 in. wheel the
piston speed was reduced to about 1,090 ft. at 60 miles per hour, in comparison
with 1,160 ft, with a 6 ft. 9 in. wheel and a 28 in. stroke. As Professor
Inglis had pointed out, springs with no frequency should be used. He had
emplojed rubber springs, the rubber having no natural frequency, to damp
out any ill effects and so prevent their transmission from the engine to
the tender and from the tender to the train. No ill consequences on the engine
had been observed owing to this departure from conventional practice. Mr.
Ellson had shown some diagrams to illustrate the effect of a two-cylinder
engine. The balancing weights had been altered to remove the reciprocating
portion, but it was not possible to be quite certain, in view of the results,
that the engineers had succeeded in doing what they set out to do, and they
would be compelled to re-balance the engine and make a further test. Locomotive
engineers looked forward to higher speeds and were particularly anxious to
be allowed heavier axle loads. Only by multiple-cylinder engines, however,
and with no reciprocating weight balanced, were they likely to induce the
engineer to give them what they wanted.
W.K. Wallace (Chief Engineer, L.M.S.R.) said
that higher speed was becoming general, and that made balancing more important
than in the past. Moreover, the railways were developingJ mixed traffic
locomotives with smaller wheels, and those, due to improved valve gear, ran
more quickly. Even though a train might not be timed to run at a high speed,
if the engine driver wished to make up time high speed might be produced
in any case. It was very important to obtain light-weight motion for twocylinder
engines. He liked the London and North Eastern Railway reciprocating weights,
because the permanent way engineer wanted a small hammer-blew which controlled
the design of permanent way. He agreed that engineers were more interested
at present in impact on the permanent way in the sense of the track than
on bridges, because they were probably nearer the limit of stress in respect
of rail and permanent way than in respect of bridge structures.. Johansen
had mentioned that it was thought that the engines of Class 5 had an effect
upon the road. There was no doubt about it, and that was one reason wby they
had conducted the tests which had been filmed.
Wallace was perfectly prepared to grant Stanier additional axle weight if
he did away with hammer-blow. On the other hand, it was essential to ensure
that no damage should be done by the older class of engines running at the
higher speed. If the operating people were given a small class of new engines
to speed up specific trains which they were re-timing, a number of other
trains for which there was not a specific high-speed engine available would
be speeded up also, and some more serious effects might ensue. It was interesting
to note in Coxs Paper the remark that nosing need not receive much
attention in a locomotive, because he had been rather afraid that it might
be said that if reciprocating balance were omitted trouble would arise from
nosing. It was quite obvious that the locomotive engineer would not give
trouble in that respect. The chief thing from the permanent way engineers
point of view was to reduce the hammer-blow as much as possible. He would
like to omit reciprocating counter-balance altogether if possible, but if
the locomotive engineer found that that led to lateral motion which would
also abuse the track (and the track was not so stiff against lateral loads
in Great Britain as in countries where flat-bottomed rails were used) that
counter-balance would have to be tolerated but the use of lighter motion
and anything else that would tend to reduce hammer-blow was all to the good.
No doubt a demand for more ultra-high-speed trains would arise after the
war, and he did not know that it would be possible to require that such trains,
as hitherto, should have a limited seating capacity. Whereas the Coronation
Scot was a limited train, after the war similar speeds might be required
with a train about the weight of the Royal Scot Of course, those engines
were not so serious from the permanent way point of view, because they were
always multi-cylinder, as they required such a large tractive effort. But
the two-cylinder mixed traffic engine with a modern valve gear, which gave
a high rotational speed, was the one which permanent way engineers needed
to watch.
Alan Mount (226-7) commented upon his Indian experience. J.J.C. Paterson
discussed nosing and hunting. V.A.M. Robertson (LPTB, 229-30) discussed nosing,
articulated locomotives, multiple-cylinder designs and turbine
locomotives...
Colam, H.N. and Watson, J.D. (Paper No.
433)
Hammer-blow in locomotives: can in not be abolished altogether? 38-45.
Abridged: main paper published
J. Instn Civ. Engrs (Paper
5243).
Journal No. 166 (March-April 1942)
SOUTHERN Railway: new 0-6-0 freight locomotive.
59-63. illus., diagr. (s. el.), table.
Bulleid Q1 austerity
Costa, G.D.A. (Paper No. 434)
Low grade fuel in Indian locomotive practice. 64-85. Disc.: 85-92.
Ordinary General Meeting of the Western Branch of the Indian and Eastern
Centre was held in the Conference Room, B.E.S.T. Co., Bombay, on Thursday
21 August 1941, at 6.30 p.m., the Chair being taken by H.P. Renwick.
The generally accepted theory that a small increase in back pressure may
reduce the power of a locomotive considerably is not necessarily sound. At
equal cut-offs there is a definite reduction of work per cycle with an increase
in back pressure, but, as these notes have shown, there may be conditions
under which equal work may be done in two cylinders-one with a back pressure
of 1.3 psi gauge, the other 5.3 psi./gauge-for about the same consumption
of fuel, the cylinder with the higher back pressure requiring merely to operate
at a slightly later cut-off. The power of a locomotive over short periods
is limited ultimately by the rate at which coal can be burned on the grate
and over long periods by the rate at which it can be fired. If then a small
reduction in blast orifice diameter does not affect the fuel consumption
seriously, it cannot have a serious effect on the power of a locomotive.
The reduction of the blast orifice diameter to induce a locomotive to steam
freely has never been a popular expedient with locomotive engineers. An endeavour
has been made to show, however, that the usual objections of loss of economy
and power have been stressed unduly-particularly at cut-offs below 40 per
cent.
Long presis of paper in Locomotive
Mag., 1942, 32, 132
Journal No. 167 (May-June 1942)
York, R.S. (Paper No. 435)
Locomotive superheating: with special reference to headers and elements in
use on modern locomotives and their arrangement. 99-135.
4th Ordinary General Meeting of the members of the Institution in
New South Wales was held at Science House, Gloucester and Esses Streets,
Sydney, on 12 June 1941, at 8 p.m., . H. Young, chaiman of the Local
Memhcrs Committee, being in the chair. New South Wales
The paper also includes power station boilers. The. first British Patent
covering a locomotive superheater was taken out by R. Trevithick in 1832,
and was applied to what in effect was a vertical water tube boiler. The earliest
British patent showing a smoke tube superheater was granted to John Henry
Johnson in 1855, as a communication from J.P.C. Montety, the: most intetesting
feature of this patent being its very strong resemblance to the Schmidt 1890
patent. Between 1832 and 1870 numerous superheating devices were brought
out but, owing to troubles with valves, packing and lubrication superheating
on steam locomotivcs was more or less abandoned, until the rcsearches of
Wilhelm Schmidt resultcd in Robert Garbe carrying- out practical trials on
the Prussian State Railvays in 1897. Ahout 1902, Schmidt introduced his
V bolt headcr design, this being the first superheater with elements
arrangcd in a numher of separate flue tubes in a locomotive boiler. The
steam-tight joints betwecn the header and the elements were made by expanding
the elements into flange blocks, and inserting copper or other jointing material
between the flanges and the header. This V bolt header was first
introduced into England by George Hughes on the Lancashire and Yorkshire
Railway in 1906, into Africa in 1910 on five 4-6-2 passenger engines by G.G.
Elliott of the Central South African Railways, into India in 1911 on four
2-8-0 goods engines by Brock of the Madras and Southern Mahratta Railways,
and into Australia in tlie same year on a 4-6-0 passenger and a 2-8-0 goods
engine by Lucy of the New South Wales Government Railways.
Discussion: C.A. Cardew (118) said he was keenly interested in
superheating and its potentialities for yet further improving locomotive
performance. He was, therefore, like previous speakers, very grateful to
the Author, as he knew the whole meeting \\.as, for giving the Paper, and
showing all those illustrations ol the design and manufacture and application
of superlieater- s ; thus widening our knowledge of the subject. He felt
sure, also, that their hard pressed members in England, who had appealed
to us to step into the breach, which at present they could not fill, and
keep the Hag. of this very British Institution Hying in the technical world,
would feel grateful to Mr. York for his valuable contribution to the
Proceedings.
He said he was pleased to note that reference was made to Richard lrevithick,
as the originator, so far as they knew, of superheating in steam engineering
practice. Trevithick, the earliest pioneer to achieve any degree of success
with the steam locomotive, was a genius who originated many brilliant engineering
ideas though, in most cases, as in this instance of superheating, it fell
to others to bring them to fruition in later years, and to reap the material
benefits. He was also pleased that the name of Mr. Lucy, their Chief Mechanical
Engineer of the New South Wales Railways of days gone by, was mentioned.
His name must always be remembered, in association with the Author's own,
when the early days of locomotive superheating in this country are recalled.
He regarded superheating as being the greatest single step fonvard in the
history of locomotive engineering since the application of the variable expansion
gear to the locomotive, in its early infancy. But he did not believe that
in locomotive practice on their own, and on many other railways, they had
yet carried superheating to that limit which would justify them in saying
that they had exploited to the fullest extent the possibilities of the principle.
He believed there was yet a promising field for fuel economy on many locomotives
if, with but little outlay, and without radical alteration to boiler and
superheater arrangements, the steam temperature to the cylinders of some
classes could be increased, even if it be only by a moderate amount.
The Author, he said, had referred to high degree superheat, and had told
them that, on the French Railways, they aimed at 800° F; he presumed
as an average operating temperature. On their own New South Railways engines
the C32 class \\-as the only design which could be regarded as developing
a high superheat when compared with a standard such as that. when working
fast trains over the hilly routes common to that State, those engines supplied
superheated steam to the cylinders at a temperature averaging throughout
695° F. xvhilst, on more than one occasion, a maximum of 750° F
had been observed, those temperatures applying with ordinary Schmidt elements.
The C32 class was far ahead of some other, and more modern, types in that
important feature. It was 70° to 80° F higher than the large main
line 4-6-0 express C36 and C35 classes, or the D57 class 4-8-2 three-cylinder
goods engines. They had no lubrication troubles with the C32, and lubrication
should be the only practical limit to a locomotive's steam temperature. That
being so, could they claim that they had exploited superheating to the full
on the lower temperature engine classes mentioned? Why should they not be
brought into line for superheater performance with the actually older C32
class engine, or even taken further in that .direction. That was where the
Author could help them. They were keen to buy it, and it was his object to
sell it, so he really must try and get us more superheat for those engines.
In short, the only reason he could see why those particular types would not
give higher figures was because the Author's present design and arrangement
of superheaters could not do it.
Brief abstract of Paper in
Locomotive Mag., 1942, 48, 182: The author devotes particular
attention to the practical side but includes an interesting historical account
of superheating. After discussing forms of headers, improvements in elements
are dealt with. It is recalled that in 1921 improvement was made in reliability
and reduction of maintenance costs at running sheds when the integrally forged
element was introduced. A further advance, both from engineering and operative
standpoints was the introduction of the forged return end in which the tubes
are joined together by a machine forging process, thus making the bend an
integral part of the element tubing. A cinematograph film was shown at the
conclusion of the paper showing the manufacture of machine forged return
bends at the Manchester Works of The Superheater Company,
Ltd.
Journal No. 168 (July-August)
Bhote, M.D. (Paper No. 436)
Modernisation of a B.E.S.A. 460 locomotive on the G.I.P. Railway.
142-65. Disc.: 165-72.
Fitted with new cylinders and more efficient valve gear. In 1928 the
valve gear of one B.E.S..A. 4-6-0 D/M type locomotive of G. I.'. Railway
was altered. 'I'he alteration consisted of only the increase of the throw
of the eccentric rod causing the quadrant link to oscillate through a larger
angle. The effect of this alteration was increase in the travel of the valves
and the consequent small differences in the valve events. This increase of
the travel of the valve, without alterations to the lap or lead, did not
improve the performance of the locomotive to any great extent, although it
increased the maximum full gear cut-off.
In order to obtain useful information on the best and yet the cheapest type
of valve gear to be adopted on the G.I.P. 4-6-0 type B.E.S.A. engines due
for boiler renewals, it was decided in 1936 to.convert one D/4 engine to
give increased valve travel of approximately 75/8 in. against
existing 43/8 in. and also to increase the lap of the valve
from 1 in. to 17/8 in. and the lead from 1/8
in. to ¼ in. As a result of reference of this scheme to the Chief Controller
of Standardization, it was decided to proceed with the conversion of the
valve gear of one D/1 engine, and at the same time to carry out further
modifications detailed below, with a view to .improving the performance of
the locomotive and reducing recurring maintenance charges experienced on
locomotives under intensive usage. The locomotive selected was No. 411 which
was built in 1918 and was named Hero in memory of the G.I.P. Railway
employees who gave their lives in the Great War of 1914-18. Fig.. I shows
photographs o'f the engine before and after conversion. The boiler is of
standard B.E.S.A. design with Belpaire fire box and circular smoke box with
small door as fitted on all B.E.S.A. engines. The boiler when fitted on the
engine frames had to be raised one foot higher than its original centre line
in order to accommodate hopper type ash pan. With this raised height the
problem of steadying the boiler at the fire box end was solved by the provision
of two steadying pads bolted on the foundation ring on both sides of the
fire box as shown in Fig. 2.e Brief
abstract of Paper in Locomotive Mag., 1942, 48, 182
Journal No. 169 (September-October, 1942: dated 1941 in IMechE electronic database)
Poole, J. (Paper No. 437)
Freight locomotive rating and the statistical control of fuel consumption.
185-204; 239-53.
Mainly experience in Americas, notably Argentina, but some of the
topics covered had general significance. J. Campbell (243-4) commented on
locomotive and train resistance formulae, noting that Poole had opted to
use those formulated by Lawson H. Fry. He recorded, but did not evaluate
some of the other resistance formulae which were being or had been used:
Wellington's, Baldwin's, Deeley's, Aspinall's and "even those of our very
old acquaintance" D.K. Clark. Also makes reference to F.J. Cole's ratios
In Poole's response (page 251) to Durnford (page
240-3) and his reference to the back pressure valve as used in the USA he
noted that apparently it is hard to find anything new under the sun and it
is not generally realised that a hand-operated exhaust bye-pass was a standard
fitting on the Fletcher and Tennant engines of the North Eastern Railway
from very early days, while the "jumper" blast pipe used on the Great Western
Railway falls under the same category.
Bradley, J.N. and O'Neill, Hugh
Railway bearing metals: their control and recovery. 205-29.
Reprinted from Institute of Metals paper: Authors worked for LMS
Journal No. 170 (November-December)
Turner, T. Henry (Paper No. 438)
Corrosion of boiler tubes. 254-85.
Same paper published in
Proc. Instn Mech. Engrs, 149, 74- The effects of the compostion
of the tubes, and the action of the feed water, especially its chemical
composition and treatment, and the combustion products upon them, Necking
or grooving is experienced. near to the edge of the firebox plate and to
a lesser extent at the smokebox end. Pitting also occurs, especially when
tubes have been straightened or bent. Turner recommended the avoidance of
known sources of poor quality water and the softening of water to eliminate
hardness. Tubes should be scale-free, pickled or shot-blasted and contain
0.5 to 0.5% copper; new ends for second-hand tubes should be affixed by
flash-butt welding; tubes should not be stretched; the new ends of such tubes
should always be placed adjacent to the firebox; both the inside and outside
of the boiler shell and firebox should be shot-blasted, especially where
cracking is feared. The boiler feed should be near to the surface of the
water in the boiler and blow down should be performed as continuously as
possible. A list of British fire and water tube manufacturers is included
(the paper also includes marine and stationary boilers). Includes both the
effects of water source and the composition of the tubes.
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